Recycling waste paper, including cardboard, is of great environmental and economic importance. Today, various enterprises are beginning to be built that make it possible to give a second life to seemingly waste material. However, here we are talking about an industrial scale, when it is necessary to cover a large volume of generated recyclable materials. Have any of you thought about organizing a recycling process at home? Many, if not all, will ask the question: “Why?”, “What will this give to an individual?”

People who have tried to engage in the designated activity at home see some benefit in it. Families with children, for example, are in this way trying to save money spent on buying cardboard or paper for their beloved children who are trying their hand at drawing. Creative individuals realize themselves in this way, enjoying the creation with their own hands of design material suitable for further use. Old newspapers, magazines, packaging, etc. are used. The result is homemade paper. It cannot be said that there are many ways to recycle cardboard at home, but the available option will be discussed further.

What you need to recycle cardboard

Sometimes we have to throw away the leftover packaging cardboard from our purchases. You can safely put them into use, and not throw them in the trash. It is possible to find the specified material in stores, industrial, commercial and catering facilities if it is not at hand.

Prepare a blender, a rectangular frame and a container of a similar shape, a mosquito net, a small piece of fabric, and a sponge. After completing a series of simple operations, you will receive new paper that will always be used. So, home recycling of cardboard begins with the manufacture of a special screen based on a frame and mesh. For those who don’t have time for this or don’t want to spend it, it’s permissible to use a photo frame or a bent metal rod. The mesh is attached to the rectangular workpiece using a stapler or tape.

Technology

Recycling cardboard involves shredding it. It is necessary to destroy the bonds of layers in the material. The goal is achieved by manually tearing the prepared raw materials and then placing them in a container with heated water for soaking and mechanical crushing in a blender. A mass consisting of cellulose is formed. Next, the cellulose substance is laid out in a container. A constructed screen is lowered into it, onto which cellulose begins to settle. The settled mass is removed and, if desired, various decorative components can be placed on it. By covering them with cellulose pulp, you will provide the decor with a strong hold. All that remains is to take a sponge and remove moisture from the resulting sheet blank.

Place the newly made paper on a laid out cloth or leave it on the grid. Cover it with newspaper. To make the paper surface smooth, it would be a good idea to place the product of your labor under a press for a while. Dry the paper for at least 24 hours. And that’s it – the original product is ready! By experimenting, it is possible to obtain sheets of different densities and colors. They often eliminate the need to buy cardboard for creativity.

Every year the volume of household waste in the country increases, a significant share of which is solid paper waste. Their share is constantly increasing, which prompts large businessmen to think about opening waste paper recycling plants. Reusing raw materials is a cost-effective activity. Large enterprises process hundreds of tons of waste in 1 year, while small factories can only afford tens of tons.

The need for waste paper recycling

Many people know from a school natural history course that 1 ton of waste paper can save about 4.5 m³ of wood, and 100 kg of waste paper can save one adult tree from being cut down. This information is known for certain to employees of waste paper recycling enterprises. This industry is experiencing a shortage of raw materials, the bulk of which should consist of paper waste rather than expensive wood.

Almost 75% of all collected waste paper ends up in paper and cardboard factories. 20% of waste paper is used for the production of soft roofing, and the remaining 5% is used for the production of thermal insulation materials.

Despite the fact that the amount of paper waste is increasing, it is quite difficult to obtain raw materials from it. There are no well-organized waste paper collection points in Russia. The main suppliers of paper waste are large retail chains, manufacturers of goods and products.

The disinterest of regional authorities in supporting projects aimed at separating waste into categories greatly contributes to this phenomenon. Although this activity is a socially significant matter that allows us to protect the environment and natural resources.

Recycling waste paper is a great business idea. Depending on the availability of funds, you can open a full-cycle enterprise or stop at one of the stages of the technological process.

The technological process can be divided into the following important operations:

  • collection or acceptance of waste paper;
  • sorting;
  • pressing;
  • pulp production.

When organizing paper processing enterprises, they pay attention to the raw material base. A serious and large conveyor-type enterprise operates around the clock, which means it should not experience a shortage of raw materials. You can follow these steps to organize reception points:

It will take hard work to separate the wheat from the chaff. According to GOST 10700–97, Waste paper and cardboard are divided into three categories - A, B, and C:

Ideally, to conserve natural resources, most paper waste should be recycled. In Russia this figure is still small, only 12%. Those who decide to open a factory will need to rent industrial premises, purchase the necessary equipment, freight transport, and hire personnel.

Even if the plant is engaged in only partial processing of waste paper (pressing), then, in addition to storage space, transport and personnel, it will be necessary to purchase a press machine, the cost of which can range from 80-500 thousand rubles.

Entrepreneurs are opening collection points for waste paper and its partial processing near large paper processing enterprises, which will buy pressed raw materials from them at a price of 1–3 thousand rubles/1 ton.

Pulp production technology

A plant producing pulp will require large investments. The sequence of the process is as follows: the soaked waste paper is crushed through a sieve, crushing it and removing insoluble particles, and then the liquid is removed and dried.

Next, the substance is fed to a special device, on which, using two drums, it is transferred to the grid. The thickness of the future layer of paper, which is obtained from the pulp, is determined in advance. To obtain pulp, it is necessary to perform several sequential operations:

To organize such a plant It is necessary to purchase the following special equipment:

  • containers for soaking and stirring paper raw materials;
  • sifters;
  • pumps;
  • devices for bleaching and disinfection;
  • foaming machine.

Such an enterprise will require larger financial investments than a mini-plant for primary processing and pressing. Manufacturers offer ready-made lines for pulp production, the cost of which starts at 500 thousand rubles. But the price of pulp is much higher than that of pressed paper, ranging from 25-40 thousand rubles/1 ton.

The high profitability of this business will depend on the nearest location of a large waste paper processing enterprise, with which an agreement on the supply of raw materials will be concluded.

Full cycle mini-plant

A full-cycle cardboard or paper processing plant will pay for itself much faster than a primary or partial processing plant, but it will also require more investment. Full-cycle enterprises operate continuously, which requires a regular supply of raw materials, qualified personnel, energy resources, convenient logistics and established sales channels.


At such mini-factories, you can start producing kraft paper, paper towels, napkins, and toilet paper. The direction of manufactured products should be decided immediately; this will allow the organization to purchase the necessary equipment, which has significant differences, at the initial stage.

The starting price of a mini-factory for the production of paper napkins and toilet paper starts from 1 million rubles. The entrepreneur will need to be prepared for a long payback period for the project. It's all about the great competition in this niche and the low cost of the final product.

Equipment for the production of cardboard or kraft paper will cost the industrialist even more. The starting price of such a line is 3 million rubles. But the payback of such a plant is much higher due to well-organized management and the cost of the finished product.

In addition, cardboard and kraft paper do not require additional coloring or bleaching. Cardboard is in demand by many enterprises that purchase it as packaging material in large quantities.

Large Russian enterprises

An entrepreneur who decides to open a waste paper recycling plant can hope not only for the profitability of his business, but also for possible bonuses from the regional governing body. For a person who decides to engage in entrepreneurial activity, the best option is to purchase a ready-made, disassembled production line made in China or on the secondary market.

Large waste paper recycling plants in Russia can become the best partners for a budding entrepreneur. List of major participants in this market segment:

Currently in Russia, about 76 enterprises actively use waste paper as raw material. All large waste paper processors in Russia are mostly located in the Volga, Northwestern and Central federal districts.

The website presents the products of several domestic and foreign companies. With our help, you can buy equipment for recycling waste paper, which is low-priced, but at the same time productive and reliable. Delivery, as agreed with the supplier, is possible to all regions of Russia.

Technology

Waste paper is waste from the production and consumption of paper products of all types, which can again become primary raw materials. The paper recycling cycle can be repeated up to 10 times, and after each of them the fiber length will decrease. This is an opportunity to organize a profitable business with small investments.

The processing process itself is simple. To obtain industrial paper raw materials from waste paper you need:

  • dissolve the glue, dissolve the paper into fibers using hydroprocessing;
  • clean from mechanical impurities (metal clips, dirt, dust, glass) using a sieve or other filtering equipment;
  • process the waste paper mass thermally or mechanically, thereby decolorizing it (bleaching).

Recycling saves time and money required to process wood (as well as the natural resources themselves). The cost of the necessary equipment is relatively low; the funds invested in a small workshop pay off in approximately 2 years.

What equipment may be needed

The website catalog contains all the necessary equipment for organizing the waste paper recycling process, consumables and components. Thanks to our website you can find and order:

  • Presses for recycled materials and waste. Hydraulic models equipped with an electric drive are presented.
  • Recyclable shredders. Productivity up to a ton per hour.
  • Mills for turning cellulose. Wood and fabric are also processed.
  • Paper making machines. Allows the production of toilet paper from waste paper.
  • Equipment for washing and concentrating pulp. It is used for refining waste paper by removing fats, resins, and films.
  • Sand separators. Used to remove solid impurities (small particles).
  • Logo cutting machines. Using a band knife, such equipment produces finished rolls of paper of a certain width.

The equipment is produced by such enterprises as Omsk Paper Mill, Pressmax, Dazheng, and a guarantee is provided. It is possible to agree on the provision of installation, maintenance, and adjustment services for the ordered equipment.

To clarify the details of the ordering and delivery procedure, and obtain information about the packaging of the goods, you can call the supplier at the specified contact number or write a request message by filling out a special form on the website.

Recycling paper waste, that is, waste paper, is a very relevant activity today, allowing for significant savings in natural resources. In addition, the collection and processing of waste paper is a business that brings a stable profit every year.

Large companies that process more than 100 tons of “paper waste” annually not only supply Russian consumers, but also export their products to European countries. Along with large factories that produce paper products from recycled fiber, small enterprises that process less than 20 thousand tons of recycled materials per year operate quite successfully in our country.

What does recycling of recycled paper include? What is required to open your own mini-enterprise for recycling waste paper?

Waste paper: ideas for business

Of course, the use of recycled materials is noble and But why is recycling waste paper beneficial for an entrepreneur? In Russia, as throughout the world, work on the recycling of raw materials is not only welcomed, but can also find support from regional authorities, including financial support.

Another advantage of recycling waste paper is the ability to start a business with a small start-up investment. An entrepreneur can carry out not only a full recycling cycle, but also make a profit by performing only one or several stages of waste paper processing.

Today, the following options for “paper” business are in demand:

  • Reception (collection) of waste paper, followed by sorting and pressing.
  • Receiving pulp (partial processing).
  • Plant for processing waste paper and producing paper and paper products.

Collection (reception) and sorting of recycled fiber

Building a business at the first stage of recycling paper waste is the simplest solution that does not require huge financial investments. to organize such an enterprise - the presence of one or more accessible enterprises that process recycled fiber.

The business of primary processing of recycled paper includes the following stages:

  • Collection (reception) of waste paper.
  • Sorting and pressing.
  • Sales of paper to processing enterprises.

How to organize waste paper collection

The initial investment will require renting a warehouse and purchasing equipment - a paper press. The press machine, depending on the power, will cost from 70 to 500 thousand. The estimate for a paper collection business should also include the purchase and maintenance of trucks for transporting waste paper and finished pressed material.

First of all, in order to take over the uninterrupted supply of raw materials to enterprises engaged in processing waste paper, it will be necessary to establish permanent sources of raw materials. This can be done in different ways: open and advertise your “reception point” for paper waste, enter into agreements with small companies and entrepreneurs who are interested in removing paper waste, install containers for collecting waste paper near residential buildings, schools, and office buildings.

Paper waste sorting

The next stage is sorting and pressing of recycled paper raw materials. At this stage of processing, all actions are performed manually.

It is necessary to carefully sort through and separate all “non-paper” items - remnants of tape, cellophane, poorly soluble substances, metal staples. Further, all raw materials are divided into three categories:

  • High quality waste (category A). These include white “office” paper and white paper bags.
  • Medium quality (category B) is all other waste, except newspapers and cardboard of any type.
  • Low quality paper (category B). These are newspapers and cardboard “screened out” from the second group.

After separation, the paper raw material is pressed and supplied to recycling plants.

In general, a business such as recycling waste paper has many advantages. The only drawback can be considered the rather low price paid by enterprises that accept secondary raw materials for processing. Today, the average cost of pressed raw materials is from 1000 to 3000 rubles per ton.

Partial recycling of waste paper

To obtain greater profits, you can also consider an activity option such as partial or initial processing of waste paper into pulp, that is, into finished raw materials for paper production. Such an enterprise can be profitable if located close to a medium or large pulp and paper enterprise, with which it is possible to conclude an agreement for the supply of pulp.

Processing of recycled paper into pulp occurs in several stages. First, the waste paper is soaked in water for a while. The soaked mass is crushed and passed through a special sieve - at this stage the small debris remaining after sorting is finally eliminated. The paper pulp is disinfected and bleached (if there is appropriate equipment in the production line) and whipped with a foaming agent. The resulting mass is wrung out and dried. The resulting mass, which is called pulp, is supplied to the processing plant.

Organization of a workshop for partial processing

Accordingly, for the processing shop you will need to purchase a production line consisting of the following equipment:

  • Production tanks for waste paper soaking, storage and mixing tanks.
  • Pumps, sifters.
  • Equipment for disinfection and bleaching of raw materials.
  • Foaming machine.

Of course, organizing a workshop for processing waste paper into pulp will require significantly more financial investments than collecting and sorting paper raw materials. Depending on the capacity and country of origin, you will have to pay from 500 thousand rubles for a ready-made line for processing recycled paper into pulp. In addition, additional personnel and transportation costs will be required.

But the income from the sale of finished primary raw materials is incomparably higher. Today, the average price per ton of pulp varies from 25 to 40 thousand rubles.

Full processing cycle. Recycled paper products

It is no secret that a mini-plant for processing waste paper into paper pays for itself much faster than a waste paper collection point. However, organizing such a business will require not only the investment of large start-up capital. Organizing a mini-factory will be much more difficult: you will need to hire staff, ensure an uninterrupted supply of a sufficient amount of raw materials, and organize sales channels for your own products. There are also many safety requirements and standards for production premises and work organization.

In a small enterprise, depending on the equipment, it is possible to set up the production of paper napkins, toilet paper, cardboard, and kraft paper.

How to organize a mini-factory for processing secondary raw materials

The full cycle of processing paper waste into household goods requires maximum initial investment, as it includes organizing an uninterrupted supply of raw materials, renting or purchasing a large production facility. You will also need to purchase equipment for processing waste paper into pulp and a line for the production of paper products.

Before purchasing equipment, you must immediately decide on the direction of the products being manufactured. The equipment in a paperboard production line will be significantly different from machines used to produce paper napkins and toilet paper. Accordingly, the technology by which waste paper will be processed into paper also depends on what kind of product will be produced from paper raw materials.

The most inexpensive is a line for the production of “thin” paper: napkins. Equipment, depending on the power and degree of automation of production, will cost from 1,000,000 rubles. The main advantage of such products is high and constant demand among the population. But the production of products from “thin” paper does not pay off too quickly. The reason for this is the low price per unit of production and high competition in this area of ​​production.

You will have to pay much more for equipment for the production of kraft paper or cardboard. The cost of a line for the production of “cardboard” products today starts at 3,000,000 rubles. The advantages of this type of production are:

  • No need to bleach or dye paper stock.
  • Better price per unit.
  • Possibility of selling cardboard and packaging materials to industrial enterprises in large quantities.

With proper organization of sales channels, a mini-enterprise for processing waste paper into cardboard pays for itself quite quickly, in just 2-4 years.

The BUMVTOR company has been engaged in the removal and recycling of paper and other waste paper in Moscow for many years. During this time, we have established ourselves as reliable partners and responsible performers. Using innovative technologies, we recycle any recyclable materials without any harm to nature!

Recycling is a cost-effective process for recovering paper. Moreover, cellulose can be recycled up to 4-5 times, which significantly reduces deforestation. It is known that 1 ton of waste paper saves about 4 m3 of wood, and the bulk (up to 75%) of raw materials is used to make cardboard and toilet paper.

Industrial production has a significant impact on the environment, since technological processes release many highly toxic substances, but recycling waste paper requires much less chemical bleaches and energy. Almost all paper waste can be given a “second life,” but it is the recycling of office paper that allows you to obtain high-quality products.

In total, waste paper is divided into three groups:

High quality writing paper.

Medium – cardboard and all printing (except newspapers).

The lowest - newspapers and impregnated cardboard.

The following types of recyclable materials are well recyclable:

  • booklets,
  • office paper for copiers,
  • brochures,
  • regular envelopes,
  • writing paper.

Recycling of waste paper requires additional steps:

  • envelopes with plastic windows (they should be removed first);
  • note paper (additional equipment for removing glue is required);
  • shredded paper, which may jam the mechanism.

Cost of services

Company transport

Our prices for waste paper recycling in Moscow may vary and depend on several conditions:

  • Brand, grade and type of raw materials.
  • Volumes – one-time or under contract. For large volumes of supplied paper, special terms of cooperation are possible.
  • Packaging (pressed or loose).
  • Humidity and degree of contamination.
  • Delivery method.
  • Form of payment (cash or bank transfer).

Stages of waste paper recycling

The paper recycling process at our enterprise is carried out in stages:

1. Sorting. Allowing you to obtain raw materials of the highest quality, mixing them with primary ones from lower categories (with glue, film and dirt).

2. Dissolution. During which waste paper is rotated in special pulpers to form a liquid fibrous suspension.

3. Purification of impurities in the mixer.When recycling waste paper, heavy foreign particles (sand, paper clips) settle in a dirt collector, and lighter ones are passed through a coarse sieve to remove undissolved old cellulose.

4. Fine cleaning.Through a fine and slow sieve, the mass is re-dissolved with the help of foam and air. This removes all the smallest particles of glue - the most harmful substance that destroys equipment.